Whenever we put on motorcycle helmets, few of us stop to think about the intricate process behind their creation. Recently, we had the privilege of delving deep into the manufacturing process of modern motorcycle helmets, and we believe you'll be as intrigued as we were. BasaltMS Solutions, we are a leading manufacturer of composite material products, supporting custom and wholesale production of various helmet types. Let's take a look at all the steps involved in designing and manufacturing helmets before they reach your hands.

 

Injection Molding of Component Parts: The journey of helmet production begins with the injection molding of component parts. One crucial element is the EPS shell, vital for the helmet's structural integrity. Polystyrene expands under pressure and heat to form the inner shell, which is then combined with an ABS shell to enhance mechanical resistance.

 

Buffing and Sanding: Post-molding, the helmet's outer shell undergoes buffing and sanding to achieve a smooth surface. BasaltMS Solutions' attention to detail in this step ensures the helmet's aesthetics and texture.

 

Painting and Decals: Each helmet undergoes painting and decal application, with BasaltMS Solutions offering a variety of colors and design options to ensure each helmet is unique. This personalization enhances the helmet's appeal.

 

Installation of Visors and Straps: The installation of visors and straps is crucial for the helmet's functionality. BasaltMS Solutions employs sturdy materials and precise assembly techniques to ensure the helmet's safety and comfort.

 

Stringent Quality Checks: At every stage, stringent quality checks are conducted to ensure the helmets meet standards. BasaltMS Solutions' commitment to quality instills confidence in the reliability of their helmets.

 

Packaging and Shipping: Finally, helmets are meticulously packaged and shipped worldwide. BasaltMS Solutions ensures each helmet is carefully packaged to guarantee safe delivery.

 

Through this exploration of the helmet manufacturing process, we've gained deeper insights into motorcycle helmets. BasaltMS Solutions is a motorcycle helmet supplier with over 20 years of experience, committed to ensuring that our helmets provide optimal safety every time our customers ride.